Thermopore & Thermocol
Manufacturer in Pakistan.
Insulation. Packaging. Solutions.
IK Thermopore manufactures thermopore sheets, thermocol boxes, EPS packing materials, pipe insulation, blocks, balls, and beads in Lahore — delivering factory-direct across Pakistan. Whether you call it thermopore, thermocol, thermopol, thermapole, styrofoam, or polystyrene — we make it all. Cut energy bills by up to 30% with our insulation. Protect products with our packaging.
What Is Thermopore (Thermocol)? Pakistan's Most Versatile Insulation & Packaging Material
Thermopore — also known as thermocol, thermopol, thermapole, styrofoam, polystyrene, or EPS (Expanded Polystyrene) — is a lightweight, rigid foam material with exceptional thermal insulation and shock absorption properties. In Pakistan, it is the most widely used material for roof heat insulation, protective packaging, cold storage panels, and industrial applications. Whether a contractor in Lahore says "thermopore sheet lagao" or a shopkeeper in Karachi says "thermocol sheet chahiye" — they are talking about the same EPS product.
EPS works because of its structure: millions of tiny air-filled cells that trap heat and prevent it from passing through. This closed-cell structure gives thermopore sheets an R-value (thermal resistance) of 3.8–4.2 per inch — meaning a 2-inch sheet on your roof can reduce indoor temperature by up to 8°C during Pakistan's 45°C+ summers. The same impact-absorbing structure makes thermocol boxes and packing materials ideal for protecting pharma products, electronics, seafood, and fragile exports during transport.
At IK Thermopore, we have manufactured EPS products in Lahore since 2004 — serving construction companies, pharmaceutical distributors, food businesses, cold storage operators, electronics exporters, and individual homeowners. Factory-direct means no distributor markup on your price. Whether you need a single sheet for your home roof or 10,000 boxes monthly for pharma logistics — we handle it.
The raw material for all thermopore and thermocol products is polystyrene resin — a petroleum-based polymer. In the manufacturing process, polystyrene resin beads are placed in a pre-expander where steam causes them to expand 40–50 times their original size, creating the familiar white foam beads. These pre-expanded beads are then aged briefly, loaded into molds, and exposed to more steam that fuses them into the final product shape — whether that is a flat insulation sheet, a custom thermocol box, a pipe section, or individual beads for bean bag filling. The quality of the final product depends directly on the quality of the virgin polystyrene resin and the precision of the expansion and molding process — which is why IK Thermopore uses only 100% virgin resin and maintains strict density control throughout production.
Name clarification: Thermopore, thermocol, thermopol, thermapole, and styrofoam are all the same material — Expanded Polystyrene (EPS). "Thermopore" is the manufacturing industry term. "Thermocol" is the everyday Pakistani market term. IK Thermopore manufactures the material regardless of what you call it.
Complete Thermopore & Thermocol Product Range — Factory-Direct
Seven product lines covering every EPS application in Pakistan — from roof insulation to bean bag filling. All manufactured from virgin EPS at our Lahore factory.
Thermopore Insulation Sheets
Roof, wall & floor insulation. 1–4 inch thickness. Multiple density grades (10–30 kg/m³). Reduces indoor temp by up to 8°C. ASTM C578 compliant. Used in homes, warehouses, cold storage, and poultry sheds across Pakistan.
Starting ~ Rs. 210/sheet View Details →
Thermocol Boxes
Pharma, food, seafood, and vaccine packaging. Maintains temperature for 6+ hours. Custom sizes available. Used by pharmaceutical companies, food delivery businesses, and ice/seafood exporters nationwide.
Custom pricing by size View Details →
EPS Packing Materials
Custom-cut protective packaging for electronics, fragile goods, and export shipments. High shock absorption. Lightweight = lower shipping costs. Perfect-fit molds available for repeated product lines.
Custom pricing by design View Details →
Pipe Insulation
EPS pipe insulation for industrial, HVAC, and plumbing applications. Prevents condensation, maintains temperature, reduces energy loss. Available for pipe diameters from 1/2 inch to 12 inches. Used in factories, cold storage, and commercial buildings.
Priced by diameter & length View Details →
EPS Blocks
Large thermopore blocks for custom sheet cutting, construction void fill, architectural models, and industrial use. Cut to any size on-site or at our factory. Used by construction companies and EPS product manufacturers.
Bulk pricing available View Details →
Thermopore Balls
EPS spheres for bean bag filling, event decoration, school craft projects, and packaging void fill. Micro-beads (1–3mm) to large decorative balls (30cm+). Most popular for bean bag chairs in Pakistan.
Multiple sizes available View Details →
Thermocol Beads
Virgin EPS beads in 4 grades — fine, standard, coarse, and industrial. For bean bag filling/refilling, EPS-concrete (lightweight concrete), cushion stuffing, cavity wall insulation, and EPS manufacturing raw material.
~ Rs. 250–500/kg retail View Details →How Thermopore Sheets Reduce Heat, Lower Electricity Bills & Save Energy in Pakistan
Understanding how thermopore insulation works helps you make the right buying decision. EPS (Expanded Polystyrene) is a closed-cell foam structure — millions of tiny air pockets trapped inside a rigid polystyrene matrix. These air pockets are the key to its insulating power. Air is a poor conductor of heat (low thermal conductivity), so when heat from Pakistan's 45°C+ summer sun hits your roof, the thermocol sheet acts as a thermal barrier — preventing heat transfer from the hot roof surface into your living space below.
The technical measure of this heat-blocking ability is called R-value (thermal resistance). Thermopore EPS sheets provide an R-value of approximately 3.8–4.2 per inch of thickness. A 1 inch thermocol sheet on your roof provides noticeable improvement in indoor comfort. A 2 inch thermocol sheet can reduce indoor temperature by 6–8°C — which directly means your air conditioner runs less, significantly reducing AC load and cutting your bijli ka bill (electricity bill) by 20–30% during summer months. This makes thermopore the most energy efficient and affordable roof heat insulation option available in Pakistan.
For best results in Pakistan's hot and humid climate — especially during monsoon season when humidity is high — many contractors recommend combining thermopore sheets with a reflective aluminum foil layer on the sun-facing side. The aluminum foil reflects radiant heat before it even reaches the EPS, while the closed-cell structure of the thermocol handles the remaining conducted heat. This combination is the most cost-effective roof heat insulation and heat proofing solution available in Pakistan — significantly cheaper than jumbolon (XPS), Rockwool boards, mineral wool, or PU spray foam, while delivering 80–90% of their thermal performance for residential use.
EPS insulation also functions as a vapor barrier to a significant degree — its closed-cell structure resists moisture penetration, preventing condensation problems that can develop inside roof and wall assemblies. In Karachi's coastal humidity, Lahore's monsoon rains, and Multan's extreme heat cycles, this moisture resistance ensures thermopore sheets maintain their insulation value year after year without degradation — unlike fiberglass or mineral wool which can lose effectiveness when damp.
Technical specifications: EPS Thermal Conductivity: 0.033–0.040 W/mK · Compressive Strength: 60–200 kPa (density dependent) · Density Range: 10–30 kg/m³ · Moisture Absorption: <2% by volume · Fire Rating: Self-extinguishing (fire retardant grade available) · Lifespan: 50+ years with zero R-value degradation · Standards: ASTM C578 compliant · Non-toxic, non-biodegradable, 98% air by volume.
Where Thermopore & Thermocol Products Are Used Across Pakistan
Our EPS products serve every major application where thermal insulation, impact protection, or lightweight filling is needed. Here is where Pakistani buyers most commonly use our thermopore and thermocol products:
🏠 Residential Roof Heat Insulation — Beat Pakistan's Summer
The single largest use of thermopore sheet for roof insulation in Pakistan. Homeowners install 1 inch thermocol sheet or 2 inch thermocol sheet on RCC roof slabs to block summer heat. A 2 inch EPS sheet reduces indoor temperature by up to 8°C — meaning less air conditioning, lower electricity bills, and a comfortable home during June–September when temperatures exceed 45°C in cities like Lahore, Multan, and Jacobabad. Thermopore sheet for roof insulation is the most searched product in our entire range.
DIY installation is possible and common — many homeowners install thermocol sheets themselves using construction adhesive or mechanical fasteners, though professional installation ensures better coverage and sealing. If you search "thermocol sheet near me" or "best insulation for roof in Pakistan" — EPS thermopore is the answer for 90% of Pakistani homes. The cost per square foot ranges from Rs. 8–20 depending on thickness and density — the most affordable heat proofing option available.
🏭 Industrial Sheds, Warehouses & Poultry Shed Insulation
Poultry shed insulation and control shed heat proofing is a massive market in Punjab and Sindh. High temperatures in poultry sheds directly increase bird mortality rates and reduce weight gain — costing farm owners lakhs in losses every summer. Installing thermocol sheets on shed roofs and walls reduces internal temperature by 6–8°C, lowers bird stress, and improves feed conversion ratios. One of our Faisalabad poultry clients reported significantly reduced bird mortality after installing our 2-inch sheets.
Similarly, warehouse operators install thermopore insulation to protect stored goods — food, chemicals, and temperature-sensitive products — from heat damage. Industrial shed insulation using EPS is the most cost-effective option compared to jumbolon (XPS), PU spray foam, Rockwool boards, or mineral wool — especially for large roof areas where per-square-foot cost directly impacts project budgets.
❄️ Cold Storage, Cold Rooms & Cold Chain Logistics
Cold rooms, walk-in freezers, and refrigerated transport containers use high-density thermopore sheets for cold storage (25–30 kg/m³) as thermal barriers to maintain sub-zero temperatures. The closed-cell structure of EPS prevents moisture absorption even in high-humidity cold room environments — critical for maintaining insulation performance over years of service.
Pharmaceutical cold chain logistics — transporting vaccines, insulin, blood products, and other temperature-sensitive medicines — relies on custom thermocol boxes that maintain 2–8°C for 6+ hours during transport. These boxes are engineered with specific wall thickness and density to meet pharma cold chain requirements. Food businesses use similar EPS boxes for ice storage, seafood transport, and frozen food delivery.
🔇 Sound Insulation, Soundproofing & False Ceiling Applications
While EPS is primarily a thermal insulator, thermopore sheets also provide meaningful sound insulation when installed in wall cavities and false ceiling spaces. The foam structure absorbs and dampens sound vibrations, reducing noise transmission between rooms, floors, and from external traffic. For Pakistani homes on busy roads, or apartments with noise issues from neighbors, thermocol sheets in wall cavities and ceiling voids deliver noticeable soundproofing improvement.
For dedicated sound proofing requirements, EPS can be combined with denser materials like gypsum board or plasterboard — but as a combined thermal + acoustic solution, thermopore in false ceiling and wall cavities provides dual-benefit insulation at a fraction of dedicated acoustic panel costs. Offices, recording studios, and conference rooms in Lahore and Karachi increasingly use this approach.
🧱 Construction — Cavity Wall Insulation, Void Fill & Reduced Dead Load
Cavity wall insulation using EPS beads or cut thermopore strips is becoming standard in new Pakistani construction. The air gap in double-brick cavity walls is filled with EPS material to stop convective heat transfer and provide genuine insulation. For new builds, EPS sheet is placed between the inner and outer wall during construction. For existing buildings (retrofit), loose EPS beads are injected through drilled holes.
For construction void fill — leveling uneven surfaces, filling gaps between structural elements, or reducing dead load in non-structural areas — lightweight EPS blocks replace heavy concrete, significantly reducing structural load on the building without compromising functionality. Sandwich panels — EPS sheets bonded between steel or cement board facings — are also gaining popularity for rapid-construction partition walls and exterior cladding in commercial buildings.
📦 Export Packaging, E-commerce Shipping & Fragile Goods Protection
Custom-cut thermocol packing materials protect electronics, glassware, ceramics, handicrafts, and fragile exports during domestic and international shipping. EPS packaging is lighter than wood crating (reducing freight costs), provides better shock absorption than bubble wrap, and is moisture-resistant unlike cardboard. Pakistani exporters of surgical instruments (Sialkot), sports goods, and handicrafts use custom EPS molds for perfect-fit protection of their products.
For e-commerce sellers shipping fragile items through courier services, EPS void fill beads and custom-cut thermocol inserts prevent damage during rough handling — and the weight saving directly reduces shipping costs on weight-based courier pricing. EIFS (Exterior Insulation Finish System) applications — where EPS boards are used as the insulating layer in external wall cladding systems — are also beginning to appear in premium commercial construction in Pakistan, following international best practices for energy-efficient building envelopes.
IK Thermopore — 20+ Years of Manufacturing Thermocol & EPS Products in Pakistan
IK Thermopore started in 2004 in Lahore with a simple goal: make high-quality thermopore and thermocol products available to Pakistani buyers at factory-direct prices — no middlemen, no distributor markups, no inflated retail pricing. Two decades later, that goal has not changed. What has changed is the scale.
Today we operate a full EPS manufacturing facility in Lahore that produces insulation sheets, custom boxes, packing materials, pipe insulation, blocks, balls, and beads. We serve construction companies building residential towers in DHA Lahore, pharmaceutical distributors shipping temperature-sensitive medicines from Karachi, cold storage operators in Multan preserving fruit for export, poultry farm owners in Faisalabad protecting their flocks from heat, and homeowners across Pakistan installing their first roof insulation to reduce their electricity bills.
We are not the oldest EPS company in Pakistan — but we believe we offer the best combination of product quality, pricing transparency, and customer service in the market today. Our manufacturing uses 100% virgin EPS raw material (not recycled), our density control is precise to specification, our CNC cutting and custom manufacturing capability means you get exactly the size and shape you need, and our quality control tests every batch for density, dimensional accuracy, and thermal performance before dispatch.
Want to Visit Our Factory?
We welcome serious buyers to visit our Lahore manufacturing facility. See our production process, density control, CNC cutting, and test product quality firsthand.
📞 +92 328 8304 655 info@ikthermopore.comThermopore (EPS) vs Jumbolon (XPS) vs PU Spray Foam vs Rockwool — Best Roof Insulation for Pakistan?
This is the most common question homeowners and contractors ask before choosing roof insulation in Pakistan. All four materials insulate — but they differ significantly in cost, performance, lifespan, and suitability for Pakistani conditions. Here is an honest comparison:
| Feature | Thermopore (EPS) ⭐ | Jumbolon (XPS) | PU Spray Foam | Rockwool / Mineral Wool |
|---|---|---|---|---|
| Material Type | Expanded Polystyrene | Extruded Polystyrene | Polyurethane | Mineral Fiber |
| R-Value per Inch | 3.8 – 4.2 | 5.0 | 6.0 – 6.5 | 3.0 – 3.3 |
| Thermal Conductivity (W/mK) | 0.033 – 0.040 | 0.029 – 0.033 | 0.022 – 0.028 | 0.035 – 0.045 |
| Cost (per sq ft) | Rs. 8 – 20 (Lowest) | Rs. 25 – 50 (2-3x more) | Rs. 40 – 80 (4-5x more) | Rs. 30 – 55 (3x more) |
| Moisture Resistance | Good (closed-cell) | Excellent | Excellent | Poor — absorbs moisture |
| Weight / Dead Load | Very light (10-30 kg/m³) | Light (25-40 kg/m³) | Medium | Heavy (40-200 kg/m³) |
| Installation | DIY-friendly, easy cut & lay | Similar to EPS | Professional spray equipment required | Professional recommended |
| Lifespan | 50+ years (no degradation) | 50+ years | 5-10 yrs (gas escapes, R-value drops) | 30+ years if kept dry |
| Fire Behavior | Self-extinguishing (FR grade) | Self-extinguishing | Varies by formulation | Non-combustible |
| Sound Insulation | Moderate | Moderate | Good | Excellent |
| Availability in Pakistan | Widely available nationwide | Limited — mostly imported | Very limited — few applicators | Limited — mostly imported |
| Best For | Homes, warehouses, poultry, cold storage — best value | High-moisture areas, basements | Irregular surfaces, spray-only access | Fire-rated walls, soundproofing |
| Cost-to-Performance | ✓ BEST VALUE FOR PAKISTAN | Good but expensive | Highest cost + degrades over time | Good for specific fire/sound needs |
Our honest recommendation: For 90% of Pakistani homes, commercial buildings, warehouses, and poultry sheds, thermopore (EPS) sheets deliver the best cost-to-performance ratio. Jumbolon (XPS) is worth the extra cost only in high-moisture environments like basements and below-grade walls. PU spray foam has the highest initial R-value but degrades over 5-10 years as blowing gases escape — making it the most expensive option with declining performance. Rockwool is excellent for fire-rated and soundproofing applications but is heavy, expensive, and loses effectiveness when wet. EPS maintains its R-value for 50+ years with zero degradation.
Six Reasons Pakistani Buyers Choose IK Thermopore for EPS & Thermocol Products
There are multiple thermocol manufacturers in Pakistan. Here is what makes us different — and why construction companies, pharma distributors, poultry farms, and homeowners come back repeatedly.
100% Virgin EPS — Never Recycled
We manufacture from virgin polystyrene resin only. Virgin EPS provides consistent density, predictable thermal conductivity, and longer product life. Recycled EPS varies in density batch to batch — meaning inconsistent R-values and unreliable insulation performance. Our sheets, boxes, and beads maintain their specifications because the raw material is controlled from the start.
Factory-Direct = Lowest Pricing
We are the manufacturer — not a trader, not a distributor, not a reseller. Every middleman between factory and buyer adds 15-25% margin. Buying directly from IK Thermopore eliminates all of that. Whether you need thermopore sheet for roof insulation or thermocol boxes for pharma cold chain — you get factory-floor pricing with no markup.
Custom Manufacturing — CNC Precision Cutting
Need a non-standard sheet size? A thermocol box with specific internal dimensions for vaccine packaging? Pipe insulation for an unusual diameter? We custom-manufacture to your exact specifications using CNC cutting technology. Custom orders are processed within days — not weeks.
Precise Density Control — Verified Performance
Density determines R-value, compressive strength, and insulation performance. We control density precisely during manufacturing — when you order 15 kg/m³ sheets, you get 15 kg/m³. Some competitors sell lower-density products at higher-density prices. We test every batch and can provide density verification on request.
Nationwide Delivery — 12+ Cities
Lahore, Karachi, Islamabad, Faisalabad, Multan, Rawalpindi, Gujranwala, Sialkot, Peshawar, Hyderabad, Quetta, and beyond. Whether you need thermocol sheets delivered to a construction site in Bahria Town or thermopore beads shipped to a bean bag factory in Faisalabad — our logistics network handles it.
Same-Day Quoting — Fast Response
Call or WhatsApp us with your requirements. We provide a detailed quote the same business day — with specifications, pricing, and delivery timeline. No waiting days for a response. No vague "we will get back to you." Direct, fast, professional communication. Bulk orders, retail orders, and custom manufacturing all quoted same-day.
Industries That Rely on IK Thermopore & Thermocol Products in Pakistan
Our thermopore and thermocol products serve every major industry — from residential roof heat insulation to pharmaceutical cold chain logistics to poultry farm temperature control.
What Our Customers Say About IK Thermopore
Real feedback from buyers across Pakistan — construction contractors, pharma distributors, poultry farm owners, and homeowners who have experienced the difference.
DHA Phase 6 mein 200 ghar ka project tha. Sab roofs pe IK Thermopore ki 2 inch thermocol sheets lagwayi. Temperature difference 7-8°C aa raha hai consistently. Homeowners ne bataya ke bijli ka bill 25-30% kam aa raha hai. Ab hamare saare future projects mein inhi se thermopore sheet for roof insulation order karte hain.
Pharma distribution company chalate hain. Vaccines aur temperature-sensitive medicines ke liye thermocol boxes chahiye the jo cold chain maintain karein. IK Thermopore ne exact dimensions pe custom boxes banaye. Temperature hold time 6+ hours consistently mil raha hai. Cold chain logistics ke liye bohot reliable supplier hain.
Poultry control shed mein thermopore sheets lagwayi — summer mein andar ka temperature 8°C kam ho gaya. Bird mortality rate significantly kam hua. Pehle local supplier se lete the — unki density kam hoti thi aur insulation achi nahi thi. IK Thermopore ki sheets kaafi dense aur effective hain. Poultry shed insulation ke liye best choice hai ye.
Ghar ki chhat pe 2 inch thermocol sheet lagwayi — DIY installation ki YouTube dekh ke. Easy tha. Pehle summer mein AC 8 ghante chalana padta tha — ab 4-5 ghante mein kaam ho jata hai. Electricity bill mein 25% farq aa gaya. Best insulation for roof Pakistan mein agar budget friendly chahiye. Delivery Islamabad mein 4 din lagi — thori late but quality top class thi.
Thermopore & Thermocol Products — Delivered Across All of Pakistan
Our Lahore factory ships thermopore sheets, thermocol boxes, EPS packing, pipe insulation, blocks, balls, and beads to every major city. Lahore orders dispatch in 1–2 business days. Major cities receive orders within 3–5 business days.
How to Order: Call or WhatsApp with your product type, size/thickness, density, quantity, and delivery city. We send a detailed quote with thermocol sheet price, delivery timeline, and any custom manufacturing notes — the same business day. Retail, bulk, and custom orders all handled from the same factory.
Frequently Asked Questions About Thermopore & Thermocol in Pakistan
Common questions about thermopore sheets, thermocol prices, EPS insulation, roof heat proofing, and our products — answered directly and honestly.
Ready to Order Thermopore & Thermocol Products?
Tell us what you need — thermopore sheets for roof insulation, thermocol boxes for pharma cold chain, EPS packing for exports, pipe insulation, blocks, balls, or beads. Include your specifications, quantity, and delivery city. We send factory-direct pricing the same business day.
Retail, bulk, and custom manufacturing — all available directly from our Lahore factory.